TURNKEY SERVICES

LABORATORY FURNITURE DESIGN (Manufacturing & Installation)

We manufacture, supply and install high quality laboratory furniture and ancillary items. Utilising and modern production methods combined with the latest machineries. We provide very high quality laboratory furniture. Our project management team can produce the right laboratory furniture solution that meets client’s requirements. All our furniture is manufactured and installed by ourselves. Working throughout the Pan India we assure client to be safe for dealing with a professional and experienced laboratory furniture supplier.

  • Fume Hoods
  • Lab partition
  • Chemical storage cabinets
  • Island table
  • Anti-vibration table
  • Instrument table
  • Working table

GAS DISTRIBUTION SYSTEM

On part of Gas distribution system, we offer a range of services to clients that use specialist gases, from copper to stainless steel we design, install & maintain all laboratory bottled gas systems as well as storages in bulk. We also offer electrical and piping and installation services with the supply of proprietary and bespoke gas hoses, fittings and control equipment.

  • Gas tubing and piping services (Valves and automatic/manual manifolds)
  • Gas distribution panelling services (with gauge and regulator)
  • Gas purification system (with micron filters)
  • Drainage system (HDPE piping system)
  • Entire installation of a variety of utility lines like Water, drain , compressed air, LPG and speciality gas lines like N2, H2, Ar, Acetylene, He

We has expertise and professional teams to deliver innovative designs using Auto CAD drawings and custom-made software. The pressure, flow rate and sizes are validated upon testing and commissioning of every gas system. The benefits of our In-house gas distribution system are ease in operation, economical, safety, appropriate working environment, and turnkey delivery under one roof.

INTERIOR WORKS

We provide in-house design, supply and installation of modular furniture to provide client an excellent working environment. We provideworkmanship to manufacture world-class modular workstations, partitions and chairs and various services as listed below.

  • Modular chair and table arrangement(Conference room arrangement)
  • Modular (wooden/aluminium) partition
  • False ceiling
  • Work station
  • Electrical lighting

For Executive and Lounge seating we associate with premium brands in India.

CLEANROOM SOLUTIONS

CLEANROOM PARTITION PANELS (FOR COMPLETE CLEANROOM AREA)

  • Double skin partition type
  • Total thickness of the panel varies from 50 mm, 75mm and 100 mm
  • Panel to be used : Aluminium Honeycomb panel with Aluminium Skin sheet of minimum 0.8 mm thickness on both sides.
  • The wall panels to be powder/epoxy coated and compatible to ISO-Class 5 cleanroom.
  • Wall panels to be Static Dissipative panels & should not be De-gassing.
  • Panels to comply with fire protection, Sound; Thermal Insulation & Surface finish as per the standard ISO 14644-4.
  • Panels formed of Aluminium extruded sections with joints filled up of Silicon.

CLEANROOM CEILING GRID FOR ISO-CLASS 5 AREAS

  • Double skin walkable totally flush type ceiling panels with minimum 0.8 mm thick steel double skin GI pre- coated on one side and 0.6mm Galvano on other side. Thickness minimum 50mm
  • Extruded anodized aluminium sections with provision to keep tear drop light fixtures. Indexing screws for easy mounting of the system.
  • Reinforcing clamps and brackets. Turn buckle, threaded rods & other hardware for easy and faster levelling of the system
  • All the suspension material in Galvanized finishes
  • Ceilings to be sealed to prevent ingress of air bearing particles or other contaminants, from the ceiling void
  • HEPA filters to be fixed to filter grid and properly sealed to prevent ingress of air bearing particles or other contaminants.

CLEANROOM CEILING FOR ISO CLASS 6 & 7

  • Double skin walkable totally flush type ceiling panels with minimum 0.8 mm thick steel double skin GI pre- coated on one side and 0.6mm Galvano on other side. Thickness minimum 50mm
  • Sealed Cut outs for Filters, Diffusers and light fixtures etc., as required.

PERFORATED FLOORING

  • Extruded aluminium solid and perforated panels of minimum 50mm total thickness.
  • Minimum 3 mm antistatic vinyl finish on topside
  • Air control dampers to be provided underneath the perforated tiles as per the requirement.
  • Before fixing the pedestal, if required the filler material must be applied on cement flooring for levelling by the vendor.
  • Self-levelling Epoxy paint belowthe perforated floor (on cement floor/filler material applied on cement flooring)

COMFORT AREA FLOORING

  • Vinyl floor tiles with welded joints for monolithic construction for all Comfort areas.
  • Before fixing the tiles, the filler material has to be applied for levelling on cement flooring.

CLEANROOM DOORS

  • Preferred airtight flush doors.
  • Total thickness of the door : minimum 50mm.
  • Door frames to be of Extruded aluminium with gasket (Epoxy painted/powder coated)
  • Door panels to be between the skin sheets.
  • Minimum 0.8mm thick aluminium totally flushed with the wall panels.
  • In-fill of aluminium honeycomb concealed Hardware for fixing of doorframes.
  • Door closure, lock and key.
  • Push plate and door handle
  • Door seal and kick plate
  • Emergency doors with panic latch.
  • All doors to be flush double glazed with see through at top half of the door. (Tempered Glass thickness minimum 6 mm).
  • Number and size of Single, double leaf and Sliding Doors as per the Cleanroom design/layout requirements.

CLEANROOM WINDOWS

  • Flush double-glazed fixed to the partition panels for the required sizes and quantity. (Tempered Glass thickness minimum 6 mm).
  • Number and size of Windows as per the Cleanroom design/layout requirements.

CLEANROOM PASS BOXES

  • All pass boxes to be of SS304, Non-EP, smooth and powder free, fitted with door interlocking.
  • Number and size of pass boxes to be provided as per Cleanroom design/layout requirements.

AIR SHOWERS

  • Dynamic Air showers to be provided and installed.
  • Minimum size of air shower : 2.0 mt x 1.72 mt.
  • Wall panels to be of SS 304 powder coated compatible to cleanroom and matching to cleanroom partition panel.
  • No. of air showers to provide as per cleanroom design.

LAMINAR FLOW CABINETS

Laminar Flow Cabinets can be produced as both horizontal and vertical cabinets. There are many different types of cabinets with a variety of airflow patterns for different purposes.

  • Vertical Laminar Flow Cabinets
  • Horizontal Laminar Flow Cabinets
  • Laminar Flow Cabinets and Hoods
  • Laminar Flow Benches and Booths

Laminar Air flow workstations are self-contained, multipurpose vibration free and they function effectively in an uncontrolled area. These units provide class 100 laminar airflow in an operator workstation environment HEPA filters used are 99.97% efficient, down to a particle size of 0.3 microns.

HORIZONTAL FLOW CABINETS

Horizontal Laminar Flow Cabinets receive their name due to the direction of air flow which comes from above but then changes direction and is processed across the work in a horizontal direction. The constant flow of filtered air provides material and product protection.

VERTICAL FLOW CABINETS

Vertical Laminar Flow Cabinets function equally well as horizontal Laminar Flow Cabinets with the laminar air directed vertically downwards onto the working area. The air can leave the working area via holes in the base. Vertical flow cabinets can provide greater operator protection.

APPLICATION

Class A working environment (according to GMP guidelines). The main focus of application is product or process protection against contamination introduced by many sources, such as personnel, general work area, manufacturing, performance, process, machinery, or the product itself.

REVERSE LAMINAR AIR FLOW UNIT

Reverse flow laminar units are recommended for mixing, weighing & dispensing of powder avoiding distribution of powder particles throughout the work area. The reverse flow-scavenging pre-filter at the bottom at the bottom level / table level ensures that aerosolysed particles are picked up at the source without being allowed to disperse into the area.

FEATURES

  • Economical cost / performance ratio
  • Minipleat HEPA filter of efficiency 99.999% for supply
  • User-friendly handling
  • Fluorescent light
  • UV light along with hour meter
  • Acrylic/ Polycarbonate side panels
  • Units are available in two types :-   (1) Horizontal flow.  (2) Vertical flow  and S.S.304/316 matt finish

DESSICATORS

Sealable dry chambers available in stainless steel or plastic MOC stores moisture-sensitive items in a desiccator. Desiccator can be outfitted with a number of different accessories

SPECIFICALLY DESIGNED COVES

  • Aluminium epoxy painted/powder coated snap fit coving applicable for wall to wall and wall to ceiling (50mm radius)
  • Specially designed three way corner coving. (For corner where three wall meets).

HVAC

Design and install Chillers and Chilled water system

HIGH SIDE

CHILLERS

    • Energy efficient Air-cooled, water Screw chillers of suitable Tonnage as per design requirement, using environment friendly refrigerant (Non CFC), suitable for outdoor installation with weatherproof enclosure.
    • The total load to be catered by multiple chillers. Each chiller preferably to have multiple compressors of equal tonnage capacity.
    • 50% standby (Redundancy factor) shall be considered for chillers during design
    • Chiller OEM (Original Equipment Manufacturer) will provide local trained personnel in India, in case of imported chillers.

AIR HANDLING UNITS (AHU’S) & MAKEUP AIR UNITS (MAU’S)

  • Work out the no. of AHU’s & MAU’s required as per proposed facility design and layout.
  • AHU’s to be horizontal draw through type.
  • AHU’ panels to be double skin having minimum thickness of 50mm and PUF infill. To be fabricated from 20 SWG/22 SWG galvanized zinc sheet, inside plain and outside coated with epoxy.
  • Framework of AHU’s to be of extruded sections with thermal break bolted together. All panels to be detachable or hinged. Complete casing to have earthing connections at two ends.
  • Blower & motor assembly as per proposed design requirements.
  • Motorized fire dampers to be installed to isolate different fire rated areas connected by ducts from fire-affected areas
  • Cooling coils to be factory tested and vendor to provide test certificates.
  • Special drives (VFD/VSD) to be provided for all motors to be provided to match the loads and adjust frequency/voltage and operate motors in an efficient manner.
  • All AHU enclosures to be designed for sound levels less than 60 decibels and vibration free.

LOW SIDE

CHILLED WATER PUMPS AND PIPELINE

  • Pumps to be Horizontal end suction/back pull out type water pump sets with bronze Impellers and mechanical seals for chilled water re-circulation complete with TEFC squirrel cage motor of adequate rating, coupling, base plate, anti-vibration pads etc.
  • Number of pumps to be designed with adequacy for standby.
  • Chilled water pipe line to have required Balancing valves with flow measuring devices, pressure gauges with required isolation Valves/filters/strainer/pressure gauges etc.
  • Pressurization units to be considered for making up the water in the line and maintaining required design pressure.

AIR DISTRIBUTION SYSTEM

  • Ducting to be of cold rolled, cold annealed (CRCA) sheets of 20-24 gauge continuously galvanized.
  • Fabrication of ducts to be as per SMACNA standard with gaskets, bend/elbows.
  • Ducts shall be cladded with aluminium sheets including those exposed to the ambient.
  • Ducts to be vibration free
  • Grills and diffusers to be fabricated out of aluminium extruded material.